BioLean® System

A Vast Range of Applications

by Morten Bryhn, MD, Ph D

1/31/2001

The acceptance of marine omega-3 fatty acids as beneficial to health is increasing worldwide. The value of these fatty acids as a supplementary treatment for patients suffering from certain diseases is also increasingly accepted. Products containing omega-3 fatty acids are registered as pharmaceuticals or natural medicines in a number of countries.

In the early 1970s the Danish doctors Hans Olaf Bang and Jørn Dyerberg returned from a mission to Greenland reporting that cardiovascular diseases among the eskimos were extremely rare. This research opened the eyes of the medical and nutritional world to the importance of a "new" dietary factor: marine omega-3 fatty acids.

From mideaval ages In the Nordic countries it has been commmon knowledge for hundreds of years that fish oil has beneficial effects on human health. In some coastal areas in Norway, cod liver oil was regarded as obligatory for pregnant women as far back as the mideaval ages.

Before the industrial development made extraction of oil from fish body possible early this century, the only fish oils available were those extracted from fish liver. In 1895 P. M. Heyerdahl in Norway proposed that the healthy principle of cod liver oil was connected to a polyunsaturated fatty acid. He proposed to name it "Therapic acid". In the 1950's and 60's professor Notevarp in Norway isolated and described the fatty acid DHA from fish oil. He was also a pioneer in indicating the connection between the polyunsaturated fatty acids and the incidence of cardiovascular diseases.

Since the discovery of the vitamins early this century, the focus on the health benefits of cod liver oil has been directed more towards the vitamins A and D.

Nutritional recommendations
Dispite the early indications of healthy benefits of omega-3 from fish, it was the work of Bang and Dyerberg that initiated the "take-off" of omega-3. Since their discovery of the health benefits of marine omega-3 fatty acids, a huge amount of research has been carried out.

The most important omega-3 fatty acids are eicosapentaenoic acid (EPA) and docosahexaenoic acid (DHA). Up to now clinical research has resulted in more than 10 000 scientific publications worldwide, of which more than 3000 are clinical studies. This research confirms that EPA and DHA are essential fatty acids that are important for human development and health.While the recommended daily intake of polyunsaturated omega-3 fatty acids should be in the range of 0.6 - 1 gram, a "normal" diet in the Western world only satisfies about 10-15 % of this requirement.

Deficiencies of essential polyunsaturated fatty acids may cause a wide range of symptoms, including retarded development in babies and children, reduced fertility and pathologic changes in the skin and the retina of the eye. DHA is particularly important for brain development. A normal adult brain contains more than 20 g of DHA!

Prophylaxis and treatment
It is today accepted by the medical society that omega-3 fatty acids lower serum triglyceride and are used as treatment of hypertriglyceridaemia. Omega-3 also reduces blood pressure and stabilises the rhythm of the heart. It lends itself for use both as a prophylaxis and as an adjunct treatment for cardiovascular disease. Clinical observation shows that omega-3 fatty acids reduces mortality with 20 % in heart attack patients and play an important role in preventing cardiovascular disease.

There is also growing appreciation for clinical documentation on the reduction of symptoms in patients suffering from rheumatoid arthritis. A high dietary intake of marine omega-3 has been linked to a delay in the development of senile dementia. There have also been reports of positive effects in patients suffering from depression.

Recent scientific publications have reported positive effects on a number of other clinical conditions, including migraine, heart arrhythmia, mental cognition in adults and attention deficit/ hyperactivity disorder in children.

Health supplements: Three product groups
Parallell to the increasing knowledge about omega-3 a large number of products have been introduced in the market. Most of these products have been health supplements in the form of oil in soft gelatin capsules which are sold in food stores, health stores and pharmacies all over the world.

These products can be divided into three groups. The most important ones, at least in volume, are the purified fish oils where the original chemical composition has been retained.
* The first product that was launched already in the 1970's, MaxEPA, set some kind of standard for these products. This is why most of them still contains approximately 18% EPA and 12% DHA. These products are cheap to produce. On the other hand they carry with them a large amount of non-essential fats. The chemical composition of fish oils, the triglyceride structure where three fatty acids are bound together in each molecule, limits the content of omega-3 fatty acids in these products to approximately 30%.
* Higher concentrations are only achieved by some kind of chemical treatment where the fatty acids are liberated from the glyceride to single molecules, of which ethyl ester og free fatty acids are the most common. Concentration by molecular distillation enables production of products containing approximately 60% omega-3. Such products, mainly on ethyl ester form and encapsulated in soft gelatin, are another important group in the same market.
* The third group consists of products where approximately 60% omega-3 on ethyl ester or free fatty acid form are reconverted to the original glyceride structure.

Two pharmaceutical products
In addition to these health supplement product groups come two highly concentrated products on ethyl ester form that are approved or in the process of being approved by drug administration authorities in many countries. The first of these products was Epadel which has more than 95% concentration of EPA ethyl ester and is approved and marketed in Japan. The second product is Omacor, with more than 85% concentration of EPA and DHA which is being introduced all over the world. This product is sold in Italy under the brand names "Seacor" and "Esapent". The application for these drugs are first of all cardiovascular diseases.

Food ingredients
Many development projects have been brought about by food and food ingredient companies over the last 10 years. Such applications are not easy, because of problems with public acceptance of fish oil as an additive, and because the addition of fish oil introduces stability problems with regard to odour and taste to most food products. One way to avoid these problems is to add omega-3 to products that have short shelf-lives. This is done in margarines. Another way is to convert fish oil to powder by microencapsulation, a technique that stabilizes the omega-3 fatty acids and makes production of bread and infant formula possible. Many other examples of omega-3 added products could be mentioned. But so far there are no products that can be characterized as highly successful.

1 million tons of oil
The total fish oil production in the world is in the order of 1 million tons. Both the composition and the quality of the oils are very diverse. Only a small fraction of the available oil lots is suitable for marine omega-3 production. Fish oil is often a biproduct in fish meal production being treated in a casual way. Oxidation and hydrolysis often reduces the quality quite fast during storage. Another issue is that the fatty acids composition in general and EPA and DHA content in particular, varies from species to species and by seasonal and geographical parameters. This is most cleary demonstrated by the fact that almost all fish oil with a suitable fatty acid composition comes from the southern hemisphere, while fish oils from the rich fisheries in the north are mostly unsuitable. The reason for this is that the northern oils often have too high contents of long chain monounsaturated fatty acids, which are not easily removed by existing techniques. Sourcing of crude oils is therefore the first step on the way to finished products.

Pollution
It is a regrettable fact that oceans all over the world are more or less polluted by chlorinated organic pollutant originating from pesticides and herbicides used in modern agriculture. These compounds are only slowly biodegradable. They are fat soluble and therefore extracted from the water by fats and enriched in fat deposits in fishes. Fortunately, processes that effectively remove such compounds from fish oils have been developed.

Oxidation products
To most people fish oil has a nasty taste. Most grownup people in Norway will remember the taste of a spoonful of cod liver oil that were forced into them daily by their parents as a vitamin supplement. However, new technologies have emerged that remove almost all the bad taste. These technologies have mainly been developed and are still being used for refining vegetable oils. They consist of deacidification to remove free fatty acids, bleaching to remove colour and oxidation products, and a final deodorization to get rid of the nasty taste.

Using these methods a fish oil product containing 30% EPA and DHA, will appear as a light yellow clear oil with a bland taste.

Concentration processes
The omega-3 fatty acids EPA and DHA have special characters compared to all other naturally occuring fatty acids in two ways: they have the longest carbon chain and they are the most unsaturated. This means that they have the largest number of double bonds in the chain. Both these properties are exploited in processes for making products with higher concentrations of omega-3.

Long chain fatty acids have lower volatility than short chain fatty acids thus being separable by distillation. But the boiling points are high. In order to avoid decomposition caused by high temperatures, the most common way of distillation is molecular distillation. This is true even if the separation is poorer than in ordinary distillation columns. The technique is characterized by the fact that the evaporation takes place from a heated thin film and that the distance from this evaporation zone to the cooled condenser is very short. In this way temperature strain to the product is minimized. By molecular distillation it is possible to increase the omega-3 content from 30 to 60%.

Urea complexation is a special crystallization technique that is not yet fully understood. It is based on the fact that when urea chrystallizes during cooling from a solution of fatty acids in a suitable solvent, the saturated and monounsaturated fatty acids are included in the crystals. As a result they are removed from the solution together with the crystals by filtration while the polyunsaturated fatty acids remain in solution. In this way it is possible to remove all saturated and monounsaturated fatty acids and increase the concentration of omega-3 fatty acids from a molecular distilled concentrate from 60 to more than 85%.

New technologies
New technologies could improve the yields and lower the costs. They could also simplify the procedures or meet special demands with regard to concentration or composition.

EPA ethyl esters with a purity of close to 100% have been produced by a method based on chromatographic principles. However, both this process and the making of omega-3 products based on lipase processes are restrained by relatively high costs.

A third technique that could be used to concentrate omega-3 fatty acids is supercritical CO2 extraction. The polarity of fatty acids varies with chain length and unsaturation and since the polarity of supercritical CO2 varies with temperature and pressure it is possible to selectively extract fatty acids from a mixture in this way. However no such prosess has been commercialized so far.

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